A Hydraulic and Pneumatic Operated Explosive Material Filling Unit is an advanced system designed for the safe, controlled, and precise filling of explosive and sensitive materials. At Harsha Engineers India, we design these units by integrating hydraulic power for strength and precision with pneumatic control for speed and safety. This combination ensures reliable operation, high accuracy, and maximum operator safety, making it suitable for defense, aerospace, and industrial applications requiring specialized handling.
Dual Operation System – Combines hydraulic strength with pneumatic efficiency.
Precision Filling – Accurate filling to ensure consistency and safety.
Continuous or Batch Mode – Flexible operation as per process requirements.
Safety Mechanisms – Equipped with interlocks, explosion-proof design, and emergency shut-offs.
Automation Ready – PLC-based system for semi-automatic or fully automatic operation.
Custom Design – Configurable to meet unique client specifications.
Defense Industry – Filling ammunition, cartridges, shells, and warheads.
Aerospace Industry – Controlled filling of propellants and energetic materials.
Mining Industry – Preparation and filling of blasting explosives.
Specialized Industries – Handling sensitive chemical compounds requiring safety and precision.
(Customizable as per client requirements)
Filling Capacity: 500 g – 100 kg per cycle
Operating Pressure:
Hydraulic: Up to 350 bar
Pneumatic: 6 – 10 bar
Drive System: Hydraulic power unit + Pneumatic actuators
Automation: Manual, semi-automatic, or PLC-based automatic control
Construction: Stainless steel with explosion-proof design
Safety Standards: ATEX / CE / Defense safety compliance
Modes: Continuous automatic or batch filling
Enhanced Safety – Designed for explosive and hazardous materials.
Precision & Consistency – Uniform filling reduces risk and wastage.
Dual Technology – Hydraulic control for accuracy, pneumatic system for efficiency.
Reduced Manual Handling – Automation minimizes operator exposure.
High Productivity – Suitable for continuous or large-scale production.
Durability – Built with high-grade materials for long operational life.
Hydraulic systems provide strength and precise control, while pneumatic systems deliver speed and safety, making the combination ideal for sensitive material handling.
Yes, it can be customized to safely process and fill a wide range of explosives and energetic materials.
It can be manual, semi-automatic, or fully automatic (PLC-controlled), based on the client’s requirements.
Mainly defense, aerospace, mining, and specialized chemical industries.
The system includes explosion-proof construction, safety interlocks, emergency shut-offs, and compliance with global safety standards.
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